Project
Project information
- Name: Ingenius
- Grant agreement ID: PID2020-114280RB-I00
- Status: Ongoing project
- Start date: 1 December 2020
- End date: 30 November 2024
- Funder under: PID2020-114280RB-I00
- Overall budget: € 166.980,00
- Coordinated by: Agencia Estatal de Investigación (Ministerio de Ciencia e Innovación, Spain)
This project aims to demonstrate the possibility of combining the high efficiency of III-V compound semiconductors based solar cells with the low cost associated to Si manufacturing technology by developing advanced nanostructured materials on Si.
The central idea of the project is the use of dilute nitride semiconductors, in particular Ga(As,P,N) alloys, in the form of short-period superlattices as absorbing material for the monolithic fabrication of a dual-junction solar cell in combination with a Si bottom cell.
The chosen material system, Ga(As,P,N), is ideal for that purpose because these alloys can be grown lattice-matched to Si with a band gap energy of about 1.7 eV, i. e., the optimum value for the fabrication of a dual-junction III-V/Si solar cell. Ga(As,P,N) alloys are, however, prone to the formation of both alloy inhomogeneities and structural defects, due to the large difference in the atomic radii, ionicity, and electronegativity of the constituent anions.
Scientific Work Packages
WP1
Simulation and design of superlattices
This WP is devoted to the theoretical simulation of the properties of Ga(As,N)/Ga(P,N) and Ga(As,N)/Ga(P,N) short-period superlattices. Taking as starting point C. Macías Diaz’s Master thesis, we will write a program in C++ to simulate both the energy levels and the density of states of short-period superlattices based on Ga(As,P,N) alloys. The simulations will be based on the band anti-crossing and Kronig-Penney models. In contrast to previous calculations performed in C. Macías Díaz’s Master thesis, the new simulations will take into account: (i) the effect of the strain in the different layers, (ii) the higher conduction bands (the so call, E+ band in dilute nitrides), (iii) the spin-orbit split-off bands, and (iv) the interaction between heavy hole, light holes and spin-orbit split-off bands. The main goal of this WP is to provide the nominal values of the chemical compositions and thicknesses on the layers for the subsequent fabrication of the short-period superlattices. Special attention will be paid to determine under which conditions takes place the multi-quantum well to superlattice transition. Specifically, the transition will be study as a function of: (i) layers chemical composition, (ii) relative layer thickness, and (iii) superlattice period. Upon the experimental fabrication and characterization of the superlattices, the simulation will be compared to the actual experimental results and refined if necessary.
WP2
Thin films
This workpackge deals with the fine-optimization of the chemical beam epitaxy and characterization of the Ga(As,P), Ga(P,N) and Ga(As,N) alloys that will be used later on for the fabrication of the short-period superlattices. Hence, we will fabricate these materials first as thin layers with the chemical compositions derived from the studies performed in WP1. Nevertheless, we will not wait until obtaining all results from WP1 to gain control on the chemical composition of the different alloys since the range of interest is already known from C. Macías Diaz’s Mastet thesis. We will synthesized both undoped and doped layers to have a reference for the subsequent n- and p-type doping of short-period superlattices. In addition, we will also fabricate Ga(As,P,N) layers to compare, at a later stage, the properties on the same materials grown as thin films and superlattices. Since it is known that the optical properties of diluted nitrides improved after they are annealed at elevated temperatures (> 700 °C), we will additionally analyze the impact of rapid thermal annealing processes on the properties of our layers. All samples will be grown on commercial GaP on Si(001) substrates. Despite a 300 mm GaP on Si wafer costs 8500 €, for research purposes, the final quality of the obtained materials and the enormous save on time and efforts, comfortably compensate for the extra cost in comparison to bare Si wafers. Moreover, since 300 mm wafers will be diced in about 175 pieces with an area of 2 × 2 cm2, the substrate cost per experiment will be very reasonable, namely, less than 50 €. Importantly, we stress that the high cost of these wafers does not imply a high cost for a future commercial production of the double-junction solar cells that motivate this project because of the technological steps required for the fabrication of GaP on Si are: (i) well reported in the literature and (ii) the cost for the fabrication of such a buffer layer is absolutely negligible when taking into account to total costs of the entire III-V epitaxial process, which must be carried in the same epitaxial reactor. The elevated cost of commercial GaP on Si substrates is due the lack of competitors in the market, so far these substrates are exclusively commercialized by the company
NAsP III-V. Upon the growth, the chemical composition, structural, morphological, optical and electrical properties of the samples will be analyzed by using a wide variety of experimental techniques including: High-resolution X-ray diffraction (HR-XRD), Rutherford backscattering spectrometry (RBS), nuclear reaction analysis (NRA), atomic force microscopy (AFM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDX), photoluminescence spectroscopy (PL), photoreflectance spectroscopy (PR), cathodoluminescence spectroscopy (CL), spectroscopic ellipsometry (SE), Hall-profiling, C-V and I-V measurements.
WP3
Short-period superlattices
This WP is dedicated to the chemical beam epitaxy and characterization of short-period superlattices. For each type of superlattice, we will investigate the impact of the period as well as the chemical composition and relative thicknesses of the layers forming the heterostructures on their optical properties. We will also examine the impact of rapid thermal annealing processes. As in WP2, all the structures will be fabricated on commercial GaP on Si wafers and extensively characterized by using the same techniques as for thin films (see WP2). The thickness and chemical composition of the layers forming the superlattice structures will be primarily assessed by HR-XRD. For selected samples, HR-XRD results will be compared to TEM-EDX measurements. The analysis of the samples by TEM-EDX will also provide valuable information on the quality of the interfaces and the chemical homogeneity of the different layers on atomic scale.
WP4
Solar cell demonstrator
This WP is focused on the fabrication on Si of a pseudomorphic solar cell based on a Ga(As,P)/Ga(P,N) or/and Ga(As,N)/Ga(P,N) superlattice with a band gap of about 1.7 eV. The solar cell will be designed using the software PC1D and fabricated in the form of a mesa structure to deposit the n and p-type contacts on the respective layers grown by chemical beam epitaxy. As in WP2 and WP3, we will use commercial GaP on Si wafers for the growth of the solar cell structures. For the processing of the samples into solar cells, we will make use of e-beam and joule evaporation, reactive ion etching, thermal annealing processes, and optical lithography. To assess the performance and efficiency of the final devices, we will analyze their I-V characteristics using a solar simulator as light excitation source. The devices will be further characterized by light beam induced current (LBIC) and electron beam induced current (EBIC) to identify non-electrically active regions. These measurements will allow us to gain insights about defects, surface recombination and carrier’s diffusion lengths.
WP5
Explorer
Due to the high degree of novelty of the materials and structures proposed in this project, very likely we will identify new applications and possibilities beyond the photovoltaic device that motivates this project. This side WP is devoted to explore those possibilities, in particular: (i) we will analyze the possibilities of short-period superlattices for the fabrication of intermediate band solar cells, (ii) we will investigate in depth the fundamental properties of short-period superlattices and explore the use of the developed materials (also in the form of quantum wells and thin films) for the fabrication of red light-emitting diodes and lasers on Si, (iii) in collaboration with Universidad Politécnica de Valencia (UPV), we will investigate the potential of Ga(As,P,N) alloys for the development of photonic crystal nanocavities, which hold a great potential for creating electro–opto-mechanical devices with applications as diverse as the transduction of microwave qubits into optical qubits, the detection of radio signals in astronomy, and low-power, high-speed data communication, and (iv) we will performed fundamental studies on the chemical beam epitaxy of GaP buffer layers on Si (GaP on Si technology is well established for both metal-organic chemical vapor deposition and molecular beam epitaxy, but rather immature in the case of chemical beam epitaxy).
WP6
Dissemination, exploitation and training
This WP is mainly devoted to the dissemination and exploitation of the scientific results obtained in the course of the project as well as to the management of their intellectual property. The actual activities related to the dissemination and exploitation of the results are described in detail in the dissemination and exploitation plans (see sections 2.1.1 and 2.1.2). Besides these activities, this WP also includes the training of exchanged students and scientists among project partners and external collaborators.
Wanna see our results so far?
Take a look at our publications and conferences and stay tunned.